Direct Chill Casting and Extrusion of AA6111 Aluminum Alloy Formulated from Taint Tabor Scrap

Numerical Modeling of Macrosegregation during the Direct-Chill Casting of an Al alloy Billet

ABSTRACT Macrosegregation has been received high attention in the solidification modeling studies. In the present work, a numerical model was developed to predict the macrosegregation during the DC Casting of an Al-4.5wt%Cu billet. The mathematical model developed in this study consists of mass, momentum, energy and species conservation equations for a two-phase mixture of liquid and solid in a...

Macrosegregation in direct-chill casting of aluminium alloys

Investigation of the Forming Force in Torsion Extrusion Process of Aluminum Alloy 1050

In this paper, torsion extrusion (TE) process on 1050 aluminum alloy was investigated by simulation as a severe plastic deformation (SPD) method and the effects of friction coefficient, angular velocity of the rotating die and punch speed on maximum punch force were studied. A finite element (FE) model was developed to simulate the TE process via DEFORM software. The FE results were validated co...

Spark Plasma Sintering As a Solid-State Recycling Technique: The Case of Aluminum Alloy Scrap Consolidation

Recently, "meltless" recycling techniques have been presented for the light metals category, targeting both energy and material savings by bypassing the final recycling step of remelting. In this context, the use of spark plasma sintering (SPS) is proposed in this paper as a novel solid-state recycling technique. The objective is two-fold: (I) to prove the technical feasibility of this approach...

Aluminum and Aluminum Alloys Casting Problems

Aluminum castings have played an integral role in the growth of the aluminum industry since its inception in the late 19th century. The first commercial aluminum products were castings, such as cooking utensils and decorative parts, which exploited the novelty and utility of the new metal. Those early applications rapidly expanded to address the requirements of a wide range of engineering speci...